Manufacturing Process of Magnesia Carbon Bricks
At ICI Refractories, we have dedicated facilities for manufacturing units, where our talented manufacturing personnel put their time and effort into the making of high-performance magnesia carbon bricks. We are always seeking the best-quality raw materials that only enhance the overall strength and other properties of the magnesia carbon refractory bricks. Usually, the magnesia content is between 70% to 98% depending on the grade and requirements from the client side.
Other ingredients are Graphite, Phenolic Resins, antioxidants, and additives. All of this content brings their unique properties which helps the overall build and feature of our magnesia carbon bricks.
The ingredients undergo a proper mixing process with the help of advanced and automated technology. Then shaping of each brick takes place using high-pressure hydraulic presses to ensure the perfect design of bricks as per requirements. Then the curing operation comes which helps harden the binder content in bricks. Through an effective quality control process, we ensure that each brick piece aligns with every necessary industrial norm without compromising anything.
Distinguished Features of International Ceramic’s Alumina Magnesia Carbon Bricks
International Ceramic's alumina magnesia carbon bricks are made with a variety of characteristics that provide outstanding performance in a wide range of industrial applications. The following characteristics set our magnesia carbon refractory bricks apart from the competition:
For high-temperature industrial settings, our robust magnesia carbon refractory bricks are designed to offer great thermal conductivity properties. It helps maintain efficient heat transfer processes, minimizing heat loss in between and maintaining stable thermal performance. In addition, the high alumina content present in the bricks enables endurance features against slags present in chemical-based industries, lowering downtime and maintenance requirements.
ICI Refractories prioritizes maintaining high-density levels of our magnesia carbon bricks (keeping it between 2.5 to 3.1 g/cm3) and CCS (Cold Crushing Strength) ranging from 20 to 50 MPa. Both properties contribute to enhancing the overall mechanical strength of the bricks, which is, for sure, needed in many industrial constructional requirements. In addition, our magnesia carbon refractory bricks maintain structural integrity with lower expansion rates (even when exposed to temperature levels as high as 1600°C).
During the making, our manufacturing team considers using antioxidants such as aluminum and silicon carbide. The antioxidant nature of our magnesia refractory carbon bricks aims to perform stably for a longer period without any rusting issues.
Unlike many magnesia carbon bricks manufacturers, we, the reputed magnesia carbon bricks manufacturer in India, believe in providing the best solutions at effective rates. In the meantime, we make sure that the thorough manufacturing process aligns with eco-friendly rules and regulations. We try to keep our contribution to environmental degradation as low as possible, not harming our mother earth in any way.
