Thorough Manufacturing Process of Refractory Castable Cement
At the manufacturing facilities of ICI Refractories, we have enabled our talented and experienced manufacturing manpower with highly advanced technology. Through this, we make sure to produce the best castable cement for our industrial partners to make the best use of them and achieve optimal operational efficiency.
The high-purity raw materials such as aluminium oxide, silica, and bauxite get blended with binder materials (mostly, calcium aluminate cement) to achieve an uniform mixture. Then the blend undergoes curing, drying, and firing operations to achieve heightened operational performance and durability in extreme industrial settings. The castable materials undergo a quality control unit, where quality is checked and only the batch that aligns with all necessary industrial standards is taken out for packaging and delivery.
Robust Castable Refractory Properties
At ICI Refractories, we prioritise making quality solutions rather than just mere products. Our dedicated manufacturing unit personnel ensure that there are all necessary castable refractory properties present in each batch of castable. The key properties included are:
Involvement of high alumina content (usually more than 70%) enhances the overall refractory castables’ temperature fluctuations resistance. It also helps withstand corrosive substances present in various industrial operations. This refractory solution can provide stable performance even when the surrounding temperature reaches 1500°C.
Our insulating castables are designed to withstand extremely weighty mechanical loads and undesirable industrial environments. The solution comes with compressive strength of more than 60 MPa, making them best-suited castable options where high thermal and mechanical stress is quite normal.
The use of effective insulation material in the making helps minimize overall thermal conductivity (≤0.9 W/mK). This property is truly beneficial for industries requiring higher energy efficiency through their industrial operations.
As we include high-purity aggregates during the manufacturing process, our acc castable refractory materials are capable of providing endurance against abrasion causing in various industries applications.
By understanding distinguished needs by different clients, we offer various types of castable refractories. So that everyone can meet their unique requirements and run their operations successfully.
Applications of ICI Refratories’s Castable Products
The castable products offered by ICI Refractories are meant to serve industrial partners with their unique requirements. Here are some major applications of our castable refractory solutions:
Our castable refractory products are best suited for coolers, preheaters, and rotary kilns operated in cement production plants.
These refractory castable solutions are considered to be the most efficient insulation and corrosion resistant products for reformers and reactors in the petrochemical industry.
In the steel manufacturing industry, our castables are utilized to safeguard ladles, tundishes, as well as blast furnaces from slag substances and extreme temperature environments.
In the non-ferrous metallurgy industry, our conventional castable is the one, ideal choice, used for lining of crucibles and furnaces that are operated for copper and aluminium smelting applications.
